Are you facing the frustrating RV Flex armor problems? Don’t worry! You are not alone. I have also been through this issue and luckily I found some of the most reliable solutions. Flex armor problems can arise due to bad rubber roofs, AC mounting, and shower cubicles.
Read on as I will share the 5 best working solutions along with people’s experience with the Flex armor. So without any delays, let’s dive into the details!
Table of Contents
A Detailed Overview of Flex Armor
Flex Armor has gained attention as a spray-on roofing material designed to revolutionize RV roof protection. It is a product that has quietly existed since 2005, serving the purpose of protecting the roofs of your recreational vehicle. These Flex armors are crafted from high-grade pure polyurea for securing your RVs in extreme conditions.
Here are a couple of important highlights you should know:
- Flex Armor extends its protective capabilities beyond standard roof coverage, including shower skylight.
- Upon application, RV owners can expect a significant 3/16-inch protective coating that spans every inch of their roof.
All these unique features make this product a promising option for those seeking lasting roof protection for their recreational vehicles.
5 Most Common RV Flex Armor Problems and Their Solutions
As I mentioned earlier, I also faced this issue when applying Flex armor to the vehicle’s roof. In this section, I’ll discuss common issues associated with RV armor and share solutions for these challenges. Let’s dive further:
Problem 01: Faulty Rubber Roof Structure
RV owners can come across defective batches of rubber roofs produced.
- This manufacturing glitch will primarily affect the upper white or tan side of RV rubber roofs.
- As a result, the rubber can remain sticky, soft, or powdery to cause adverse effects on the appearance of the RV roof.
You may also notice the front of the rooftop ballooned up due to entrapment of the air. It is particularly prominent around the AC and 5th wheel area of your RV because of the moist conditions. Additionally, you may also experience a tear in the roof membrane due to the low-hanging branches of trees. All these RV roof issues have a particular solution, which I will discuss below.
Problem 02: Air Conditioner Not Mounted Properly
You may see that the gasket between the rubber roof and the AC unit may be damaged or not provide a proper seal. This issue can lead to:
- Water leakage due to openings and spaces between AC and Flex armor.
- It is also possible that the bolts securing the AC unit may be loose or misaligned, affecting the sealing of the unit.
I have also observed condensation formation around my 14-inch AC opening. If not properly managed, it can lead to water accumulation and potential issues with the AC unit and the surrounding Flexarmor roof material.
During the installation of a protective layer on your roof, you should disassemble the air conditioners before applying a spray up to the opening. Finally, you can replace the existing gasket with a new one.
Problem 03: The Shower Cubicle Skylight Problem
RV skylights often have a bunch of problems at the same time, which can also extend to damaging RV roofs. The outside plastic used for RV skylights can get:
- Turn Yellow;
- Become brittle after being exposed to the sunny weather of Green Cove Springs.
Sometimes, it can even cause the roof material to break and cause leaks if not dealt with timely. The inside plastic part of the skylight can also cause trouble to RV Flex armor.
In addition, water droplets and dirt can build up between the inner and outer parts of the skylight. If the glue holding the see-through part to the outer ring gets weak, the inside roof coating might even come off.
Problem 04: Peeling, Cracking, and Color Fading of RV Roof Paint
When you observe peeling on your roof, it could be a result of applying the protective product incorrectly. Flaws in RV construction, including fading and cracking issues, can lead to unexpected expenses. Plus, undermining the effectiveness of the protective coating, potentially causes further roofing problems.
Problem 05: Expensive Rates of RV Flex Armor
Many RV owners, including myself, find the cost per linear foot for applying RV roof protection products to be on the higher side. In my research, I found that bringing in an authorized dealer to carry out this service would be approximately the same cost as a standard roof replacement.
So, this fact proves that the expenses of these protective layers are comparable to completely replacing the roof of the RV.
User Experiences Related to the Flex Armor
Considering all the positive and negative implications of the RV flex armor, users have varied views about this product. In this section, I will shed light on both types of points of view people have for this RV roof protection product.
How much does FlexArmor cost?
FlexArmor usually comes at a cost of about $170 for every linear foot. If your roof has solar panels or requires wood repair, the price might go up.
What is the best RV roof sealant?
Dicor Self-Leveling Lap Sealant stands out as the best RV roof sealant. RV service centers throughout the United States utilize this product due to its cost-effective rates.
How do I protect my RV rubber roof?
If you want to protect your RV rubber roof, regularly clean it with a mild detergent. Also, you have to repair any damage using a compatible sealant product.
Summing up, if you are encountering RV flex armor problems, these can be due to various reasons which include faulty roof structure, improper AC mounting, and cracks in the roof. To resolve these issues, apply a pressure-sensitive or glue-down patch to the faulty roof.
Plus, replace the damaged gasket and use a protective coating for cracks. Further, you can also opt for protective coatings to get rid of peeling and cracking. If your issue still persists, contact an RV professional for help.
So, what problems did you face while protecting your RVs with the protective coating? Share your experience with me in the comments below!
I`m a current Law Enforcement Officer working within the Counterterrorism Bureau in New York State. I have been Camping for over 20 years. My styles of camping include tent, car, truck, van, and RV travel trailer. I have a YouTube channel where I teach all types of camping with an entertaining method: https://youtube.com/@TheSmallsRVAdventures